Hydraulic rotary dampener components
Designed and manufactured 304 stainless and 6061-T6 Aluminum components for a hydraulic rotary dampener with adjustable needle valve
Unique Power Supply
Client specified unique power supply design
Billet CNC parts
Billet 6061-T6 Aluminum parts assembly with sand blast finish and Black Anodize.
Lightweight Composite frame
Laser Cut Composite frame for a Servo Turn Table, will be used in the film industry to achieve machine automated precision moves.
Master chef clock
Implemented an FPGA controller to run motion control on 4 stepper motors, the show creators wanted a large clock that operated like a real one, literally needed to look like it was "ticking" geared stepper motors and code implemented the a huge egg timer for the shows count-down.
4 foot drum roller
A side project for my Dad, a 4 foot long Aluminum drum roller to help load a boat over the back side of the camper roof. Turned 6061-T6 aluminum and ball bearings.
PCB motor winding
I designed a printed pcb winding motor, each pcb has routed windings that sandwiched in series with each layer of another pcb. The rotors are Rare earth NdFeB magnets press fitted into 3D printed rotor housings. stacked and air cooled. Electromganetics fun stuff
Higher!
before the 6061-T6 aluminum tubes and plate were TIG welded, this was so the fireworks went high enough nobody knew where they came from ;) The bottom plated was CNC milled to encapsulate the tube ends to suppert the higher pressure side of the tube.
Reel EFX VFD Controller
4 layer PCB design, FPGA controller with IR motion controller for VFD. FPGA programming to implament cutting edge operational features not known in the motor control industry to silently operate the variable speed drive to use higher frequency inverter switching to quite the motor during low speed and lower the frequency to improve efficieny during high power.
Lighting tube
Designed a 24" x 4" gas charged lighting tube with electrodes for special effects.
Hot brass
rapid 3D Milling of Brass hot stamps, used to sear a logo on a live set, special effects.
Camera Array
First professional creation was a control system to fire Canon 30D Digital camera in array, up to 150 cameras.
Rubber gasket
Laser Cut rubber gasket.
Jibwork Media
laser etching a logo in hardwood for my sisters web media company
laser etching a logo in hardwood for my sisters web media company
laser etching a logo in hardwood for my sisters web media company
Plasma cut parts to replicate old iron holddown stakes for a large anvil, because someone asked.
Camera mount to Kuka
Designed a camera mount for a Phantom Flex4K, used on a 6 axis Kuka robot for a film shoot, underwater effects, using periscope lens. Designed in the morning, fabricated that afternoon, shot with it the next day.
Camera Mount
Designed a camera mount for a Phantom Flex4K, used on a 6 axis Kuka robot for a film shoot, underwater effects, using periscope lens. Designed in the morning, fabricated that afternoon, shot with it the next day. Designed to accomodate Phantom cooling requirments.
Polyfoam seals
Polyfoam seal sample, low cost weather sealing for LCD screen
4-stage air filtration unit
4 stage air filtration unit for laser cutting machine, TIG welded aluminum frame, Plasma cut aluminum sheet walls, Laser cut Acrylic transparent access panels, and HDPE top and bottom for ducting.
Lasercut wood
simple star shapes laser cut from poplar wood, fast inexpensive decrations.
Laser cut acrylic parts
White acrylic parts for a client, builds and sells Charging systems for electric cars.
Laser Cut stars
Remote control
RFID Door look modified for film set use, internal stripped and replaced with 2.4Ghz RC receiver, PWM operated relay, lipo battery pack. Could be remotely activated for filming purposes.
CNC Billet Aluminum Logo Plate
6061-T6 part sand blast finish with Black anodize per clients design
36in Ball bearing slide out drawer for 2013 Ford Fusion. Designed to optimize space and usage for traveling nurse who must carry supplies to a patient's home in an organized and sanitary fashion.
Custom Trunk Slide out
36in Ball bearing slide out drawer for 2013 Ford Fusion. Constructed of 6061-T6 Aluminum, Carbon Fiber tubes, and Steel hardware. Folding handle for convenience.
Custom Trunk slideout
36in Ball bearing slide out drawer for 2013 Ford Fusion. Constructed of 6061-T6 Aluminum, Carbon Fiber tubes, and Steel hardware. Folding handle for convenience.